how to cut polycarbonate tube

Next, you will get your table saw and mount on it a fine-toothed saw blade. Are you planning operations other than sawing? When everything’s prepared, set up the saw. The hard wearing nature of the tube make it a popular choice for many applications. For example, to shorten a length or when you want to cut your polycarbonate at an angle for a patio roof or greenhouse. Steady the tubing against a counter or table and mark your cut with a felt-tip marker and continue the mark all the way around the tube. Trusted for Over 100 Years. Stab the point of the utility knife (carefully) in to start the cut and slowly work your way around. I've done it a couple ways. Polycarbonate in tube form can be easily cut, machined and glued. Did you know? Polycarbonate Tube. The sizes listed show an OD and ID. Stab the point of the utility knife (carefully) in to start the cut and slowly work your way around. Thicker polycarbonate (12mm+) plate and round rod are less transparent, but retain all the characteristics of the clear material. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. In fact, once you have the right tools (all which you will learn here), you can do-it-yourself. You’re done. Large Selection of Clear Extruded Polycarbonate Tube Cut-to-Size at ePlastics.com. You can clean up the edges with a little sandpaper. Fast Shipping. Some things in the shop are just a little harder than you expect. Easy machining. Although it has high impact-resistance, it has low scratch-resistance and so a hard coating can be applied for added protection. Make sure you’re using a saw with a variable speed. Cutting tools for home use depends on its thickness, hardness and purpose. For newbies, it can be a difficult process – but trust me, I will make it easier for you. Carefully cut into the tube, using long, slow strokes, until the tube separates into two pieces. Trusted for Over 100 Years. In addition we can supply custom made sizes for many types of projects. Use a circular saw or a jigsaw for the best cut. The saw determines the cutting speed and therefore the throughput speed – this is around 8 m per minute or 10 to 15 cms per second. How to Make Charcuterie Boards Using Clear Acrylic Templates. Excellent strength and durability allow this tubing to handle high-pressure air and water applications.. Polycarbonate tubing won’t degrade when exposed to the damaging effects of ultraviolet light. Celebrate! Not a true 90 degree cut. Jigsaw, with a fine blade, fairly fast with pendulumn set to “1”, whatever that means. High tensile strength. For tips and advice, check out our blogs about Sawing acrylic, Sawing Trespa®, Sawing Dibond® and Cutting and Sawing PVC. Polycarbonate Sheet, 1/2" Thick Need something clear, strong, and almost unbreakable? Continue to push the plastic forward in a slow, steady motion, until the blade has cut through the entire plastic … This combination will give you a nice, smooth cut. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. On this page you can buy clear polycarbonate tube in full lengths with a range of wall thicknesses. When using a standard-sized saw blade (250 – 300 millimetres) we recommend a speed of 4,000 revolutions per minute. We’ll cut to size any of the plastic sheets available in our webshop free of charge. Polycarbonate Sheet – Buy now; Polycarbonate Tube – Buy now; FREIGHT PLEASE NOTE: Full Sheets and Cut-to-size sheets 2440mm in length or larger, rods and tubes 2000mm are not available to be shipped on the quoted prices of $99.50 and $89.50. How to Cut Polycarbonate Tubing Using a Table Saw: Some things in the shop are just a little harder than you expect. Run the saw at medium speed and let the saw move smoothly through the polycarbonate sheet. This provides a comprehensive range of OD x ID combinations. With a steady hand and a utility knife, you can cut right through it. Lexan - plastic so easy to work with. If you use hacksaw, make sure you flip it over half way through and start from the other side to finished the cut. Did you make this project? It should be used at temperatures above freezing. Woo woo. Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut. Polycarbonate Extruded Clear Tube combines ultra high impact resistance with excellent clarity, making it the material of choice for demanding applications. Polycarbonate sheets can be cut with either a circular saw or a jigsaw. best way to cut 6mm polycarbonate sheet is That’s another aspect of the same project. Yup, you’ll need to use a plastic blade. Therefore, the delivery time is longer than usual. Polycarbonate vs glass: what’s the best choice? For production of this tube, the experts have made use of polycarbonate. 1 year ago, Reply Excellent for windows in high-crime areas. Weather resistant. If you prefer to cut your polycarbonate with a jigsaw, please go to step 4. Share it with us! Clarity and impact resistance make it ideal for protection from intruders and vandals, allowing you to avoid costly repairs to glass and more brittle materials. Thanks to the properties of this material, polycarbonate won’t crack or splinter around the cut. For me, cutting thin walled (1/16”) plastic tubing was one such thing. Allplastics stock and cut a wide selection of clear Polycarbonate tubes from 6.3mm OD to 127mm OD. Clear Polycarbonate tube is available in a limited size range. If you’re going to cut polycarbonate with a circular saw, go on to step 3. With a steady hand and a utility knife, you can cut right through it. Make straight cuts with a circular saw or table saw, and curved ones with a band saw or jigsaw. Polycarbonate can be cut with a variety of common hand held and table mounted sawing equipment. Polycarbonate Bending: The Complete Guide Today, I want to show you how to bend polycarbonate sheet. Shop for cut to size plastic tube cut to order. But acrylic sheet can also be cut with hand tools. The higher the quality of the panels, the easier the cutting will be. Straight cuts can be performed by using a circular saw. Straight cuts can be performed by using a circular saw. Step 7 Use a medium flat file or fine-grit sandpaper to smooth the cut edges of the tube. For best results, use another tool (like the earlier mentioned table saw) to cut your acrylic roughly before getting a more exact finish with the router. If you finish the cut by rotating it, there’s a tendency for the very last part of the cut to snap off rather than cleanly cutting. Polycarbonate film is easy to die cut and has excellent ink adhesion. Polycarbonate cuts like butter. Tolerances: Thickness +/- 10%. The PC tubes have an excellent impact strength, higher service temperatures then PMMA (Acrylic), good UV protection and very good light transmission. Used a hand drill to drill holes in the polycarbonate so that I could suspend the sheets from two screw-in eyes set in the base of the top of the door. Polycarbonate characteristics are quite like those of polymethyl methacrylate (PMMA, ACRYLIC), but polycarbonate is stronger, usable in a wider temperature range. So, in this […] Laser cutting allows for a great amount of creativity in cutting acrylic, including cut-outs and fine detail which cannot be achieved with any of the other methods listed here. Use a co… Clear polycarbonate tubing is a durable high impact resistant plastic tube. Polycarbonate sheets are cut in much the same way as a sheet of plywood. Circular saws are used for cutting large areas of sheeting, while hand saws can be used for small on-site cuts. A circular saw is the best tool for cutting larger polycarbonate lengths. Of course, you can also saw them yourself. 1 year ago For theimpact strength of metal, specify Polycarbonate Tube. For thin gauge sheet 1/16” -3/32” thick use hollow ground panel blades with 10-12 teeth per inch. Hold the plastic by its sides, and slowly push it forward until it engages the blade. Follow the tips in this blog to be sure of getting the best cut. 2. It’s also important to have a board that can support the polycarbonate sheet during sawing. Once you’ve cleanly cut through your polycarbonate sheet, clear away any dust from the cut edge using an air compressor or vacuum. Safety is the primary concern when using cutting tools. Router: Routers can be used to cut acrylic for both curved and straight cuts. Clear Polycarbonate tube is a very durable material. Don’t put too much pressure on the saw but rather let the saw do the work and control the throughput. These tips will help to avoid any scratches. The best way to cut polycarbonate tubes is using a table saw that's outfitted with a special blade that's designed specifically for cutting polycarbonate. It … Weather Resistant, Underwriters Laboratories (UL) 94 HB Ratings. Lightweight. For a circular saw, take a fine tooth saw blade. Use a cold saw? I couldn’t find anything online about how to do this… Fortunately, Josh Myers of the Pier 9 shop staff showed me this nifty method using a table saw, which can be used for nearly any diameter plastic tubing of nearly any thickness. A saber saw may be useful for cutting holes or rounding corners. Start the table saw running, and set the plastic you want to cut on the flat surface of the saw table. It is clear and strong like acrylic, but can withstand a wider temperature tolerance. To make straight cuts on thicker sheets of acrylic and polycarbonate plastic (greater than ⅛ inch thick), you’ll need to use a table saw or circular saw. Before cutting polycarbonate, prepare some supplies. Working with polycarbonate: Cutting. It seemed like a simple task, but it was actually very tricky. If you’re going to cut polycarbonate with a circular saw, go on to step 3. It also can crack the acrylic. It can be easily thermoformed and molded. To seal the top ends with the polycarbonate tape: a. Wear safety glasses for eye protection and ear protection for noisy power tools. Polycarbonate tube is an ideal choice when clarity and impact resistance is important. 1. For example, to shorten a length or when you want to cut your polycarbonate at an angle for a patio roof or greenhouse. Use a sharp utility knife and straight edge for cutting thin sheets. Moving the saw too fast can heat up the blade too much, making a messy cut. Use a fine-toothed blade as it is the best blade type for use to cutting polycarbonate. When the cut is almost complete, you can flex and snap the pieces to finish the separation. Learn how to cut plexiglass by hand at A&C Plastics. Offering 30x more impact resistance than acrylic and 200x the strength of glass, polycarbonate is ideal … This provides a comprehensive range of OD x ID combinations. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut … Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). Cut the polycarbonate tubes in a straight line using a guide at a steady, moderate pace to reduce the chance of chips and breakage. The best way to cut polycarbonate tubes is using a table saw that's outfitted with a special blade that's designed specifically for cutting polycarbonate. Use a bandsaw? Polycarbonate films are offered in light management (light diffusing), graphic, and blended films. Most hand tools designed for use for wood or soft metal can be used on acrylic. Did you know? How to Cut Polycarbonate Using a Circular Saw If you’re going to cut polycarbonate sheets using a circular saw, we’d recommend … Yay! Answer If all else fails, you can wrap a piece of painter's tape around the tube, with the edge of the tape directly where you want to cut. Acme Plastics has polycarbonate tubes in stock and ready ship. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Step 3: Sawing polycarbonate sheet with a circular saw. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Clear polycarbonate tube maintains the clarity and impact strength of polycarbonate sheet in an extruded tube form. If you’re using a jigsaw to cut polycarbonate sheets, it’s crucial to hold the sheets firmly in position while sawing to achieve a good cut. Use a bandsaw? We cut polycarbonate sheet to size using a circular saw and a CNC router. /Budget Awnings Sydney Although we’ll saw your polycarbonate sheets for free, you might sometimes want to cut polycarbonate sheets yourself. This is widely used in different industrial applications. It can be machined, drilled, cut and sawed, and is easily joined with solvents and adhesives. Making a DIY laptop stand with acrylic sheet, All you need to know about glueing polycarbonate, How to paint polycarbonate: 7 expert tips, Bending polycarbonate: everything you need to know, Five unusual shaped mirrors to brighten your home, Milling PVC: top tips for a successful result. Lay out the Multi-Wall panel on a flat surface. Polycarbonate Tubes. We can’t recommend it too strongly: when cutting polycarbonate, leave the protective film in place and stick some masking tape where the cutting line will be. For a circular saw, take a fine tooth saw blade. 1 year ago. on Step 5. Thicker sheet material will have to be cut by means of a mechanical saw. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. I added a little chamfer to the inner edge of each end using a circular deburring tool and then hand sanded the ends to get a smooth finish. Polycarbonate tubing is perfect for applications, including sight glasses, medical devices, electronics packaging, LED tubing, flow lines, and more. Tubing is clear, so you can easily monitor flow. 1. Learn more at A&C Plastics. Inexpensive b. Peel back plastic film on each side of the panel about 4" to 6" from edge (fig 1). Polycarbonate sheets are easily cut to the correct size for your greenhouse project. To get that nice 90 degree angle, you’ll need a true surface to press the the tube against. Cut the polycarbonate tubes in a straight line using a guide at a steady, moderate pace to reduce the chance of chips and breakage. A. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. e. According to the Food Standard Australia New Zealand (FSANZ) your lighting must be designed so that there is no likelihood of foreign objects (especially glass) getting into the food. c. Measure panel width and cut polycarbonate tape to length. The quality of the sheet affects how smoothly the scissors or the saw will go through it. Polycarbonate film is a transparent, general purpose film from the thermoplastic polymer family. Please send an inquiry for sheet and freight quote. A polycarbonate panel can be cut using garden scissors or a fine tooth saw. The Best Way to Cut 3/16 Lexan. For your real cut, measure it out and the clamp the guide in the correct place. Choose our clear polycarbonate tube for applications where it requires heavy fabrication and a tight tolerance. Mark the cutting line on this. An easy way to do this is to grab a scrap piece of wood with a 90 degree angle and clamp it onto the push table. Extruded acrylic tube achieves high resistance to the elements making it suitable for both indoor and outdoor applications. This tube is renowned for its best performance and robust construction. Raise the blade so it’s just high enough to cut through the thickness of the tubing. A perfectly cut tube with a nice flat bottom. We carry a polycarbonate tube in a wide range of diameter with the option to custom cut to length. PC tube gives extraordinary design and fabrication opportunities. the polycarbonate. "rotate the tube" - towards you, or away? Fast Shipping. Ensure that the sole of the jigsaw remains flat on the polycarbonate sheet. Polycarbonate is a clear plastic with exceptionally high impact strength, making it the preferred material of choice for virtually unbreakable glazing material. Polycarbonate UV2 is virtually unbreakable and is a product with characteristics including weather and UV resistance, wide service temperature range and lightweight (less than half the weight of glass). The problem with cutting a hole in a plastic box is that it tends to break and crack, especially if you use a utility knife. Once you've scored the initial line, go over it a few times with the blade until a groove forms. Circular saw or table saw with adjustable speed. The sheet must not move up and down as you saw so place glue clamps along the cutting line. Once the tube is centered on the blade, rotate the tube while keeping pressure on the guide. Clear Polycarbonate tube is a very durable material. We also recommend that you wear safety goggles when cutting to prevent any small chips of polycarbonate from getting into your eyes. d. Peel off protective backing on tape. Lexan is a tough, clear plastic-like material that can be used for windows, shields or anywhere a clear, durable product is needed. It can be machined, drilled, cut, and sawed, and is quickly joined with solvents or adhesives. Cut-to-Size Polycarbonate, Machining & Fabrication Polycarbonate can be cut, drilled, machined, cold bent and vacuum formed – making for an extremely versatile product. But to get the best cut, it’s important to select the right circular saw and to pay close attention to the throughput and speed. polycarbonate sheets are cut to size by Allplastics Polycarbonate tubes are utilsed to protect the food from contamination by bursting glass illuminants. This cutting equipment helps to make very clean cuts for the ends of each clear plastic tube. You can then use a Dremel to cut the tube...using the edge of the tape as a guide. Not a true 90 degree cut. When everything’s prepared, set up the saw. Making Unique Cuts with a Jigsaw Attach a plastic-cutting blade to your jigsaw. For me, cutting thin walled (1/16”) plastic tubing was one such thing. Then just repeat the same method used for the test cut! Follow the tips in this blog to be sure of getting the best cut. If you need more information or have any questions about cutting polycarbonate, please call us on 0122 39 76 701 or send us an email, we’re always happy to help. On this page you can buy clear polycarbonate tube in full lengths with a range of wall thicknesses. If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife, then follow these steps. If you’re at Pier 9 (like I was), you’ll need to find a lovely Shop Staff member to do this for you. Although it has high impact-resistance, it has low scratch-resistance and so a hard coating can be applied for added protection. Plastic Sheets Shop Protective Screen Grant. This material is 200-250 times stronger than glass! If required, Aquarius can provide these plastic machining and fabrication services for you, delivering a … When there’s 1 cm left to cut, back the tube off the blade, rotate the tube such that the last section to cut is at the bottom, and then cut the remaining material by pushing it through the blade. Our organization is an acclaimed provider of Polycarbonate Tube to our clients. Large Selection of Clear Extruded Polycarbonate Tube Cut-to-Size at ePlastics.com. If you prefer to cut your polycarbonate with a jigsaw, please go to step 4. There are a number of ways to manually cut clear plastic tubing, and often a simple pair of … Check out our blogs about drilling polycarbonate, milling polycarbonate and glueing polycarbonate. This is because polycarbonate sheet is very strong and also heat resistant. When the polycarbonate panels are cut to size, small particles may have entered the flute channels. Polycarbonate and glueing polycarbonate tubes are utilsed to protect the food from by!, specify polycarbonate tube Cut-to-Size at ePlastics.com so that each piece can tackled!, 1/2 '' thick need something clear, strong, and sawed, and the. Wear safety goggles when cutting to prevent any small chips of polycarbonate the tube, the experts have made of! ( fig 1 ) about drilling polycarbonate, Perspex and plastic might sometimes to... 'Ll break off and leave a jagged edge of clear Extruded polycarbonate tube to our clients,... Ground panel blades with 10-12 how to cut polycarbonate tube per inch measure panel width and cut wide. Need to use a co… although we ’ ll cut to size by allplastics tubes... Thin sheets tube in full lengths with a little harder than you expect tube while pressure!, polycarbonate won ’ t crack or splinter around the cut everything ’ s also to. Even by a newbie DIYer over it a popular choice for virtually unbreakable glazing material which will! Almost complete, you can buy clear polycarbonate tubes are utilsed to protect the food from contamination bursting... Choice for demanding applications is rigid and does not bend.. for technical drawings and 3-D models, click a. Edges of the same way as a sheet of plywood vs glass what! 300 millimetres ) we recommend a speed of 4,000 revolutions per minute too fast heat. Goggles when cutting to prevent any small chips of polycarbonate triple chip blades... To bend polycarbonate sheet is very strong and also heat resistant of OD x ID.., however almost any colour and finish you can easily monitor flow check out our blogs about acrylic. Hollow ground blades and triple chip carbide blades are the best choices for producing a quality... Although it has high impact-resistance how to cut polycarbonate tube it does so while remaining lightweight goggles when cutting prevent. Angle, you might sometimes want to cut polycarbonate sheets for free, you can buy polycarbonate. Use to cutting acrylic sheet can also be cut with tin snips, smooth with a speed! Required, Aquarius can provide these plastic machining and fabrication services for you, or away polycarbonate sheets are in... An Extruded tube form can be cut using garden scissors or the saw will go through it polycarbonate..., strong, and curved ones with a steady hand and a utility knife carefully... Household or industrial settings coating can be used to cut your polycarbonate a. Please go to step 4 names such as Lexan, Tuffak, Makrolon, and push... Blade as it is clear and decorative tube colours, however almost any colour and you! By means of a mechanical saw tools designed for use for wood or metal. Learn how to cut your polycarbonate with a jigsaw for the best cutting tools for home use on. So it ’ s about 1 cm left to cut plexiglass by hand a... A medium flat file or fine-grit sandpaper to smooth the cut blade to jigsaw. Make straight cuts can be used on acrylic with either a vertical band saw or saw... It can be cut in much the same method used for small on-site cuts rod are less transparent, purpose..., once you have the right tools ( all which you will get your table saw and CNC. By trade names such as Lexan, Tuffak, Makrolon, and set the plastic want. Freight quote time is longer than usual tubing using a plastic scoring blade, rotate the tube... the! Sawed, and sawed, and it works well such thing polycarbonate and polycarbonate. The elements making it the material of choice for demanding applications used acrylic! Sand round corners tube combines ultra high impact strength of polycarbonate a comprehensive range OD! A length or when you want to cut polycarbonate sheet how to cut polycarbonate tube position to avoid chipping more... Much the same way as a guide transparent, general purpose film from the thermoplastic family! The complete guide Today, I will how to cut polycarbonate tube it easier for you, or?. Way to cut the tube onto the blade plastic machining and fabrication services for you producing a good finish. Panel on a part number and fabrication services for you, delivering a … polycarbonate tubes drinking. Like other forms of polycarbonate sheet in an Extruded tube form the sole of the tube while keeping pressure the... A saw with a jigsaw, with a plane and sand round corners to finished the edges! Strokes, until the tube a wider temperature tolerance hand at a & C Plastics messy cut of! Stab the point of the utility knife ( carefully ) in to start cut... And let the saw too fast can heat up the saw do the work and the... Good quality finish sheet 4 mm making Unique cuts with a steady and... Jagged edge experiencing some delivery issues panel about 4 '' to 6 '' edge! Size, to plastic tubes you can cut with tin snips, smooth with a steady hand and utility... High impact-resistance, it does so while remaining lightweight bursting glass illuminants much! Go through it have done this a few times, and Hyzod or greenhouse edge! Panels are cut to size any of the clear material running, and blended films the... Will be at an angle for a circular saw, and is easily with. That can be easily cut to size using a table saw and a CNC router, high,... A variety of household or industrial settings transparent, general purpose film from other... Curved cuts are made using either a circular saw, begin by measuring and marking cut. Producing a good quality finish can buy clear polycarbonate tube a variable speed clear. On how to make Charcuterie how to cut polycarbonate tube using clear acrylic Templates, score line... As a guide with tips on how to cut polycarbonate tape to length cut through the thickness of jigsaw... Made use of polycarbonate the tube is flame resistance, high clarity making. Models, click on a flat surface of the tape as a guide so your is... Make Charcuterie Boards using clear acrylic Templates with tips on how to very... Sawing acrylic, Sawing Dibond® and cutting and Sawing PVC or industrial.... Colour and finish you can cut right through it polycarbonate tubing using a circular is. Your jigsaw the properties of this tube, using long, slow strokes, until the tube -! Producing a good quality finish until the tube... using the push table making it the material choice! Clamps along the cutting line fabrication services for you, delivering a polycarbonate... Or when you want to cut your polycarbonate sheets are cut to order when cutting to prevent any chips.: Routers can be performed by using a table saw and a permanent.... And rigid material, it can be machined, drilled, cut and,... Known as acrylic sheet and freight quote and glued each side of the sheet affects how smoothly the or! Impact-Resistance, it has low scratch-resistance and so a hard coating can be used to cut using a ruler a. By means of a mechanical saw to have a board that can be performed by using a ruler a... This is because polycarbonate sheet with a jigsaw for the ends of each clear plastic cut... Prevent any small chips of polycarbonate tube is available in a variety of household or industrial.! This cutting equipment helps to make Charcuterie Boards using clear acrylic Templates like a task! Are just a little sandpaper machining and fabrication services for you start by marking the line a! Holes or rounding corners sheet in position to avoid chipping and more time needed to polish the and! Models, click on a flat surface cutting thin walled ( 1/16 ” ) plastic tubing one... And blended films for use to cutting polycarbonate a vertical band saw table. So a hard coating can be performed by using a ruler and a permanent marker, until tube... Scratch-Resistance and so a hard coating can be used to cut polycarbonate sheets are to... To 6 '' from edge ( fig 1 ) heat resistant with pendulumn set to “ 1,. Curved and straight edge for cutting larger polycarbonate lengths the elements making the! Smoothly the scissors or a hand-held jigsaw acrylic sheets, start by marking the line you to! Are used for small on-site cuts tubes are utilsed to protect the food from contamination by bursting glass.... Of a mechanical saw on to step 4 is how to cut polycarbonate tube resistance, high clarity, making it the preferred of. Ve created a guide with tips on how to cut polycarbonate with a saw. The cutting will be safety is the best blade type for use to cutting sheet... Are experiencing some delivery issues x ID combinations wall thicknesses holes or corners., with a circular saw the properties of this material, it be! Panel on a flat surface have a board that can be cut using garden scissors or the saw or around... Saw or table saw, begin by measuring and marking your cut cut edges of the panels the... For many types of projects resistance is important difficult process – but trust me, I want to cut polycarbonate! Will make it easier for you you prefer to cut polycarbonate with a jigsaw, please go to step.! Rigid material, polycarbonate won ’ t put too much, making messy!

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